CNC Machined Manifolds
Peb tsim kev caiCNC tshuab manifoldslos ntawm cov neeg siv khoom kos duab thiab CAD cov ntaub ntawv, suav nroghydraulic manifolds, pneumatic manifolds thiab valve blocks, roj thiab roj faib blocks, coolant thiab dej manifolds, lubrication manifolds, roj thiab ntsuas manifolds, manifold phaj thiab subplates, kuaj thiab calibration manifolds thiab kev cai chaw nres nkoj blocks. Peb CNC milling, sib sib zog nqus- qhov drilling, hla- qhov drilling, reaming thiab xov-milling peev xwm ua kom raug, xau{4}} nruj manifolds rau hydraulics, pneumatics, kua zog, roj systems, txias, roj tuav thiab ntsuas.
Lub manifold faib cov kua los ntawm kev sib tshuam, yog lichaw nres nkoj txoj hauj lwm, hla- qhov kev sib tshuam, xov qhov tob, sealing- nto flatness thiab kev huvtxiav txim siab seb cov circuits puas raug thiab muab khi rau lub siab. Peb tshuab manifolds los ntawmAluminium (6061-T6, 6063-T5, 7075-T6, 5083), stainless hlau (303, 304, 304L, 316, 316L, 17-4 PH), carbon thiab alloy hlau (1045, 4140, 4340, C30s), Q305s C46400), tooj liab (C10100, C11000) thiab titanium (Qib 2, Qib 5), machined los ntawm cov khoom thaiv thiab phaj - tsis cam - yog li cov chaw nres nkoj circuits raug txiav rau daim duab rau cov qauv thiab qis - ntim ntau lawm. Cov khoom yog tsim los rau qhov ntev, kam rau ua, cov ntaub ntawv thiab kev ua tiav, nrog cov ntaub ntawv pov thawj muaj nyob rau ntawm kev thov.
Hom CNC Machined Manifolds Peb tsim
Peb tshuab ntau hom manifold. Hauv qab no yog cov feem ntau; yog tias koj daim duab qhia txog qhov sib txawv, xa mus rau kev tshuaj xyuas.
Hydraulic Manifolds
Valve thiab chaw nres nkoj blocks rau hydraulic circuits.
Khoom siv:6061-T6 · 4140 · 316L · 17-4 PH
Pneumatic Manifolds
Valve Islands thiab chaw nres nkoj blocks rau huab cua circuits.
Khoom siv: 6061-T6 · 304 · 316L · C36000
Roj & Roj Distribution Blocks
Distribution blocks rau roj thiab roj circuits.
Khoom siv: 6061-T6 · 316L · C36000 · 1045
Coolant & Dej Manifolds
Distribution headers rau cua txias circuits.
Khoom siv: 6061-T6 · 316L · C46400 · 304
Lubrication Manifolds
Roj pub thiab metering manifolds.
Khoom siv: 6061-T6 · 4140 · C36000 · 316L
Gas & Instrument Manifolds
Test thiab calibration chaw nres nkoj blocks.
Khoom siv:316L · C36000 · 17-4 PH · Qib 5 titanium
Valve Blocks
Machined lub cev rau solenoid thiab cartridge li qub.
Khoom siv:4140 · 6061-T6 · 17-4 PH · 316L
Distribution Manifolds
Ntau- qhov hluav taws xob headers rau cov kua dej.
Khoom siv: 6061-T6 · 316L · C46400 · 1045
Manifold Phaj & Subplates
Interface phaj rau valve mounting.
Khoom siv: 6061-T6 · 304 · 4140 · C36000
Siab -Pressure Manifolds
Chaw nres nkoj blocks rau siab -pressure circuits.
Khoom siv:4140 · 4340 · 17-4 PH · 316L
Test & Calibration Manifolds
Precision chaw nres nkoj blocks rau kev xeem rigs.
Khoom siv:316L · C36000 · 6061-T6 · 17-4 PH
Kev cai Machined Manifolds
Ib -tawm ntawm cov blocks ntawm cov khoom siv.
Khoom siv:7075-T6 · 4340 · 17-4 PH · Qib 5 titanium
Puas muaj Custom Manifold? Xa koj daim duab
CNC Machining Txheej Txheem rau Manifolds
CNC Milling tshuab
Qhov zoo tshaj plaws rau:faces · ports · pockets
Thawj txheej txheem rau manifold blocks thiab chaw nres nkoj layouts.
Sib sib zog nqus-Qhov Drilling
Qhov zoo tshaj plaws rau:long passages · pub kab
Ncaj qhov sib tshuam rau cov kua dej thiab cua txias.
Hla -Qhov Drilling
Qhov zoo tshaj plaws rau:kev sib tshuam circuits · ceg
Precision kev sib tshuam nrog tswj burr thiab huv ntws.
Reaming & Honing
Qhov zoo tshaj plaws rau:valve bores · precision rooj
Smooth bores rau cartridge li qub, spools thiab seals.
Xov Milling & Tapping
Qhov zoo tshaj plaws rau:ports · plugs · mounting
Sealed chaw nres nkoj threads txiav rau daim duab txheem thiab qhov tob.
Deburring & Ntxuav
Qhov zoo tshaj plaws rau:hla- qhov · cov kab hauv
Burr-kev sib tshuam pub dawb thiab kev huv huv rau kev sib dhos.
CNC Manifold cov ntaub ntawv
Rau manifolds, xaiv cov khoom nyob ntawmkev khiav hauj lwm siab, kua compatibility, corrosion kuj, hnyav thiab thermal conductivity. Peb tshuab manifolds los ntawm cov ntaub ntawv hlau teev hauv qab no - txhuas, stainless hlau, carbon thiab hlau alloy, tooj dag, tooj liab thiab titanium.
| Khoom siv | Cov Qib Siab | Hom Manifold Applications | Qhov Zoo Tshaj Plaws |
|---|---|---|---|
| Aluminium | 6061-T6 · 6063-T5 · 7075-T6 · 5083 · 5052-H32 | Hydraulic, pneumatic thiab coolant manifolds | Siab zog-rau- hnyav, corrosion kuj, anodizable; 6061-T6 yog tus qauv siv dav dav |
| Stainless hlau | 303 · 304 · 304L · 316 · 316L · 17-4 PH | Roj, roj, tshuaj thiab ntsuas manifolds | Corrosion tsis kam; 316L haum rau cov dej ntxhia; 17-4 PH ntxiv zog |
| Carbon & Alloy hlau | 1045 · 4140 · 4340 · Q355-hom phaj | Siab -siab hydraulic manifolds | Lub zog siab thiab nruj rau cov hluav taws xob hluav taws xob |
| tooj dag | C36000 dawb-txiav tooj dag · C46400 naval tooj dag | Tsawg-siab faib thiab ntsuas ntsuas | Zoo heev machinability, corrosion kuj, non{0}}magnetic |
| Tooj | C10100 (OFHC) · C11000 electrolytic tooj liab | Cooling thiab conductive manifolds | High thermal thiab hluav taws xob conductivity |
| Titanium | Qib 2 (CP) · Qib 5 (Ti-6Al-4V) | Marine, tshuaj thiab lub teeb yuag siab -lub zog manifolds | Zoo corrosion kuj nrog lub zog zoo tshaj plaws - rau - hnyav |
Manifold Accuracy & Chaw nres nkoj Geometry
Manifolds yog txhais los ntawm lawv qhov chaw nres nkoj layouts thiab sab hauv. Cov khoom hauv qab no txiav txim siab seb cov kab hluav taws xob puas raug thiab muab khi rau lub siab. Peb tshuab lawv rau kev kos duab, thiab nruj dua ntawm kev thov.
| Feature | Muaj peev xwm | Vim li cas Nws Tseem Ceeb rau Manifolds |
|---|---|---|
| Chaw Nres Nkoj | ± 0.05-0.1 hli (precision ± 0.02 hli) | Valve thiab cov chaw nres nkoj haum ua ke kom raug |
| Hla -Hole Intersection | ± 0.1 hli ntawm qhov sib tshuam | Cov kab txuas huv si tsis muaj qhov thaiv |
| Bore / Valve Rooj | H7 nrog khiav- tawm<0.01 mm | Cartridge li qub thiab seals lub rooj kom raug |
| Xov Position & Qhov tob | ± 0.1-0.2 hli; ISO 6g / 6H lossis ib daim duab | Ports txais fittings thiab plugs ruaj ntseg |
| Sealing -Face Flatness | 0.02-0.05 hli ntawm lub ntsej muag | O-ntiv nplhaib thiab gasket lub ntsej muag foob tsis muaj to |
| Qhov Loj / ID | ± 0.05-0.1 hli | Kho tus nqi ntws thiab siab poob |
| Phab ntsa Thickness nruab nrab ntawm cov kab | ± 0.1 hli (tsawg phab ntsa ib daim duab) | Lub zog thiab kev ruaj ntseg |
| Nto Roughness | 0.8-3.2 hli; Ra 0.4-0.8 μm ntawm kev thov | Sealing ntsej muag thiab ntws hla |
| Qhov Tseem Ceeb | ± 0.01 hli (precision ± 0.005 hli) | Ntsuas -cov yam ntxwv zoo thiab kev sib raug zoo |
Cov yam ntxwv tseem ceeb Peb Tswj
Chaw nres nkoj Layouts- chaw nres nkoj txoj haujlwm thiab xov qhov chaw machined los ntawm daim duab nrog datums nqa hla kev teeb tsa.
Hla -Hole Circuits- cov kab sib tshuam drilled nrog tswj burr thiab txheeb xyuas qhov ntws.
Bores & Valve Rooj- remed thiab honed rau cartridge li qub, spools thiab seals.
Sealing ntsej muag- chaw nres nkoj thiab mounting ntsej muag machined tiaj tus rau O- nplhaib thiab gasket pob qij txha.
Xov- metric, BSPP, NPT thiab SAE chaw nres nkoj threads txiav rau qhov tob nrog qhov ntsuas qhov tseeb.
Kev txheeb xyuas- cov lej lossis laser npav ntawm kev thov rau kev taug qab thiab sib dhos.
Kev kho cua sov & Kev ntxhov siab rau CNC Manifolds
Loaded thiab siab -siab steel thiab siab- lub zog aluminium manifolds yog cov cua sov kho raws li teev los ntawm daim duab. Kev ntxhov siab ua ntej ua tiav machining ua kom cov blocks loj nyob ruaj khov.
| Kev kho cua sov | Cov Qib uas siv tau | Hom Manifold Parts |
|---|---|---|
| Quench & Kub | 1045 · 4140 · 4340 | Siab -siab hydraulic manifolds |
| Kev daws + Kev laus | 17-4 PH · 7075-T6 | High -lub zog stainless thiab aluminium manifolds |
| Kev ntxhov siab | Tag nrho cov qib steel · 6061-T6 | Loj manifold blocks ua ntej ua tiav milling |
| normalizing | Carbon steel phaj | Qauv thiab weld-prep manifolds |
Nto Finishes rau CNC Manifolds
Nto tiav tiv thaiv manifolds thiab npaj chaw nres nkoj thiab mounting ntsej muag rau sealing thiab sib dhos - thaum ua kom precision ntsej muag machined rau tus qauv.
Kev hloov pauv tshuaj
Electroless Nickel plating
Electropolishing
Hmoov Txheej
| Nto tiav | Cov ntaub ntawv siv tau | Hom Manifold Parts | Cov txiaj ntsig tseem ceeb |
|---|---|---|---|
| Anodizing (Hom II / Hard III) | 6061-T6 · 6063-T5 · 7075-T6 · 5083 | Hydraulic thiab pneumatic manifolds | Corrosion thiab hnav tsis kam; xim xaiv |
| Kev hloov pauv tshuaj (Chromate) | Aluminium qib | Xim -npaj manifold blocks | Kev tiv thaiv corrosion; xim puag |
| Electroless Nickel plating | 4140 · 4340 · 1045 · Aluminium | Siab -siab thiab muaj manifolds | Uniform corrosion tiv thaiv ntawm txhua lub ntsej muag |
| Passivation | 303 · 304 · 316L · 17-4 PH | Roj, roj thiab ntsuas manifolds | Tshem tawm cov hlau dawb, txhim kho corrosion kuj |
| Zinc Plating | Cov pa roj carbon steel | General -lub hom phiaj steel manifolds | Economic kev tiv thaiv corrosion |
| Dub Oxide | 1045 · 4140 · 4340 | Industrial thiab machinery manifolds | Economic kev tiv thaiv corrosion; tsawg buildup |
| Hmoov Txheej / Xim Prep | Hlau · Aluminium | Cov qauv thiab sab nraum zoov manifolds | Machined xim-npaj nto ntawm kev thov |
Manifold Quality Control
Peb tshuaj xyuas qhov chaw nres nkoj, hla- qhov kev sib tshuam, bores, sealing ntsej muag thiab threads thoob plaws hauv kev tsim khoom kom ntseeg tau tias manifolds ua tau raws li cov duab kos thiab sib dhos kom raug. Rau cov ntaub ntawv ua haujlwm, peb tuaj yeem muab cov ntaub ntawv pov thawj thiab cov ntaub ntawv tshuaj xyuas los pab txhawb koj qhov kev tshuaj xyuas tuaj.
Kev tshuaj xyuas Squareness Perpendicularity
CMM Height Gauge Inspection
CMM Surface Plate Inspection
Mus/Tsis yog-Go Thread Gauge Inspection
Pin Gauge Micrometer Inspection
| Cov khoom soj ntsuam | Khoom siv / Txoj kev | Hom Manifold Parts |
|---|---|---|
| Chaw Nres Nkoj | CMM · Height Gauge | Chaw nres nkoj blocks thiab manifolds |
| Hla -Hole Intersection | CMM · Borescope · Flow Test | Hydraulic thiab roj manifolds |
| Bore & Valve Rooj | CMM · Bore Gauge · Indicator | Cartridge valve blocks |
| Sealing -Face Flatness | CMM · Surface Plate & Indicator | Chaw nres nkoj thiab mounting ntsej muag |
| Xov Position & Qhov tob | Xov Gauges · Depth Gauge | Ports thiab plugs |
| Kev huv huv | Borescope · Flush & Flow Test | Internal circuits |
| Nto Roughness | Roughness Tester | Sealing thiab precision ntsej muag |
| Cov ntaub ntawv pov thawj | Spectrometer + Cov ntaub ntawv pov thawj | Cov khoom raw khoom tuaj (EN 10204 3.1 muaj) |
| Kev ntsuas siab | Hydrostatic Test Rig | Leak{0}} nruj manifolds ntawm kev thov |
| Kev soj ntsuam zaum kawg | CMM + Inspection Report | Kev lees txais zaum kawg |
Xav tau cov ntaub ntawv tswj kom zoo?Xa koj cov duab kos rau peb thiab kuaj xyuas.
Tus qauv & qis-Volume Sleeve Machining
Manifold tej yaam num feem ntau pib nrog prototypes - tshiab circuit designs, valve haum checks los yog hloov uas yuav tsum tau kuaj ua ntej ntau lawm. Machining los ntawm cov khoom thaiv tsis txhob siv cov cuab yeej thiab casting txhuas lub sij hawm, yog li cov qauv thiab cov ntim tsawg yog cov tswv yim. Peb txhawbqauv thiab qis- ntim CNC machininglos ntawm ib qho qauv kom rov ua me me -batch xaj.
Prototype Machining
Rau cov qauv tsim tshiab, validation thiab haum checks.
Yam Quantity:1-10 pcs
Tsawg-Volume Production
Rau pilot systems thiab pib ntau lawm khiav.
Yam Quantity:10–1, 000+ pcs
Rov Ua Ntau Lawm
Rau cov paib seem thiab cov xaj rov qab nrog cov qauv tsim.
Yam Quantity:Raws li qhov project xav tau
Haum rau
Hydraulic thiab pneumatic manifolds
Roj, roj thiab lubrication faib blocks
Coolant thiab dej manifolds
Valve blocks thiab subplates
Gas thiab ntsuas manifolds
Test, calibration thiab custom port blocks
Ntim & Lub Sijhawm Lead rau CNC Machined Manifolds
Ntim
Kev tiv thaiv nto:PE hnab, tiv thaiv zaj duab xis ntawm machined thiab polished ntsej muag
Kev tiv thaiv corrosion:VCI daim ntawv rau steel manifolds nyob rau txawv teb chaws
Kev tiv thaiv chaw nres nkoj:Caps lossis plugs ntawm txhua qhov chaw nres nkoj qhib thaum thov
Mixed Orders:Soj ntsuam los ntawm ib feem naj npawb nrog cov ntawv sau thiab cov ntawv txheeb xyuas kom muaj nuj nqis
Custom Packaging:Cov neeg siv khoom - cov kev xav tau tshwj xeeb ntim tau txaus siab
Lub Sijhawm Lead
| Hom kev txiav txim | Lub Sijhawm Lead |
|---|---|
| Qauv | 5-10 hnub ua haujlwm |
| Tsawg-Vim Order | 10-20 hnub ua haujlwm |
| Kev txiav txim ntau lawm | 20-35 hnub ua haujlwm, raws sijhawm |
| Rov hais dua | 10-25 hnub ua haujlwm |
FAQ
Q: 1. Dab tsi CNC machined manifolds koj tuaj yeem tsim khoom?
A: Peb tsim kev cai hydraulic manifolds, pneumatic manifolds thiab valve blocks, roj thiab roj faib blocks, coolant thiab dej manifolds, lubrication manifolds, roj thiab ntsuas manifolds, manifold daim hlau thiab subplates, xeem thiab calibration manifolds thiab kev cai chaw nres nkoj blocks los ntawm cov neeg muas zaub.
Q: 2. Cov ntaub ntawv dab tsi koj tshuab manifolds los ntawm?
A: Peb tshuab manifolds los ntawm txhuas (6061-T6, 6063-T5, 7075-T6, 5083, 5052-H32), stainless hlau (303, 304, 304L, 316, 316L, 17-4 PH), carbon thiab alloy 50 brass 414, 104 steel hlau (104) (C36000, C46400), tooj liab (C10100, C11000) thiab titanium (Qib 2, Qib 5).
Q: 3. Koj puas tshuab manifolds los ntawm cov khoom siv?
A: Yog. Peb tshuab manifolds los ntawm cov khoom thaiv thiab phaj, yog li tag nrho cov chaw nres nkoj, bores thiab cov kab lus sab hauv raug txiav mus rau qhov kos duab - cov tswv yim rau cov qauv thiab cov ntim tsawg yam tsis muaj cov cuab yeej casting.
Q: 4. Dab tsi kam rau ua koj ua tiav ntawm qhov chaw nres nkoj thiab bores?
A: Peb feem ntau tuav ± 0.05-0.1 hli ntawm qhov chaw nres nkoj (precision rau ± 0.02 hli), H7 valve bores nrog khiav - tawm hauv qab 0.01 hli, thiab ± 0.01 hli (precision rau ± 0.005 hli) ntawm qhov tseem ceeb.
Q: 5. Koj puas tuaj yeem tshuab kev sib tshuam hla -qhov?
A: Yog. Peb qhov sib sib zog nqus- qhov thiab hla- qhov drilling tsim cov kab sib tshuam nrog kev tswj burr thiab txheeb xyuas cov dej ntws - qhov tseem ceeb ntawm hydraulic thiab roj manifold circuits.
Q: 6. Koj puas tuaj yeem tshuab kaw qhov chaw nres nkoj?
A: Yog. Peb txiav metric, BSPP, NPT thiab SAE chaw nres nkoj threads ib daim duab nrog qhov tob thiab ntsuas rau fittings thiab plugs.
Q: 7. Koj puas tuaj yeem tshuab manifolds rau siab -siab circuits?
A: Yog lawm. 4140/4340 steel thiab 17-4 PH manifolds yog machined nrog tsawg kawg nkaus phab ntsa thickness ib daim duab, thiab hydrostatic siab kuaj yog muaj nyob rau hauv kev thov.
Q: 8. Koj puas tuaj yeem siv lub tshuab valve blocks thiab cartridge bores?
A: Yog. Peb ream thiab hone H7 cartridge valve bores nrog tswj roundness thiab nto tiav rau spools thiab seals.
Q: 9. Dab tsi nto finishes koj muab rau manifolds?
A: Anodizing (Type II / Hard III), chemical conversion txheej, electroless npib tsib xee, passivation, zinc plating, dub oxide thiab xim -npaj machined nto.
Q: 10. Koj puas tuaj yeem muab cov ntaub ntawv pov thawj thiab cov ntaub ntawv soj ntsuam?
A: Yog. Peb tuaj yeem muab cov ntaub ntawv pov thawj (EN 10204 3.1), cov ntaub ntawv tshuaj xyuas qhov ntev, CMM cov ntawv ceeb toom thiab cov ntaub ntawv ntsuas siab thaum thov.
Q: 11. Koj puas txais 2D kos duab thiab CAD cov ntaub ntawv?
A: Peb tuaj yeem ua haujlwm los ntawm STEP, STP, IGES, IGS, SolidWorks, DXF thiab 2D cov ntaub ntawv kos duab.
Q: 12. Koj puas tuaj yeem siab -kuaj manifolds?
A: Yog. Kev ntsuam xyuas hydrostatic siab yog muaj nyob rau ntawm kev thov, nrog rau daim ntawv pov thawj rau kev xau- nruj manifold circuits.
Q: 13. Lub sij hawm txhuas txhuas rau CNC machined manifolds yog dab tsi?
A: Lub sij hawm ua cov hmoov txhuas yog 5-10 hnub ua haujlwm rau cov qauv, 10-20 hnub ua haujlwm rau qis- ntim xaj, thiab 15-30 hnub ua haujlwm rau kev txiav txim ntau lawm, nyob ntawm qhov nyuaj, ntau, cov khoom siv thiab ua tiav.
Xa koj daim duab 2D lossis 3D CAD cov ntaub ntawv, qib khoom, kom muaj nuj nqis thiab ua tiav.
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