CNC Machined Tsho
Peb tsim kev caiCNC machined tes tsholos ntawm cov neeg siv khoom kos duab thiab CAD cov ntaub ntawv, suav nrogLub tes tsho bearing, ncej tes tsho, lub tog raj kheej liner, lub tsho ntev thiab lub tsho ntev, lub tes tsho adapter thiab reducer, lub tes tsho qhia precision, txuas thiab txuas lub tes tsho, lub tes tsho threaded thiab ntxig, dab tshos thiab lub nplhaib tes tsho, flanged tes tsho, foob thiab lub tes tsho wiper thiab kev cai tshuab. Peb CNC tig, tho txawv, ID / OD sib tsoo thiab honing muaj peev xwm tsim tau qhov tseeb, lub tes tsho concentric rau tshuab, hydraulics, twj, motors, automation thiab instrumentation.
Lub tes tsho muab ib qho chaw hnav, ib qho bore meej lossis ib qho kev sib txuas ntawm ob feem, yog lisab hauv - txoj kab uas hla, ID-OD concentricity, phab ntsa thickness, bore ncaj thiab bore nto tiavtxiav txim siab seb shafts khiav tiag, cov ntsaws ruaj ruaj tuav thiab lub tes tsho kav ntev. Peb tshuab tes tsho los ntawmAluminium (6061-T6, 6063-T5, 7075-T6, 5052-H32), stainless hlau (303, 304, 304L, 316, 316L, 17-4 PH), carbon thiab hlau alloy (1045, 1144, {54140}), tooj dag thiab tooj liab (C36000, C46400, C93700, C95400), tooj liab (C10100, C11000) thiab titanium (Qib 2, Qib 5), machined los ntawm cov khoom bar thiab raj - tsis cam khwb cia - yog li lub bore yog txiav mus rau lub kos duab rau prototypes thiab tsawg- ntim ntau lawm. Cov khoom yog tsim los rau qhov ntev, kam rau ua, cov ntaub ntawv thiab cov kev xav tau ua tiav, nrog cov ntaub ntawv pov thawj muaj nyob rau ntawm kev thov.
Hom CNC Machined Tes Tsho Peb tsim
Peb tshuab ntau yam ntawm lub tes tsho hom. Hauv qab no yog cov feem ntau; yog tias koj daim duab qhia txog qhov sib txawv, xa mus rau kev tshuaj xyuas.
Cov Tes Tsho Bearing
Rov ua dua cov kabmob qhov chaw rau rotating shafts.
Khoom siv: 52100 · 4140 · 316L · C93700 · C46400
Lub Tes Tsho
Lub tes tsho tiv thaiv haum rau cov shafts tiv thaiv hnav.
Khoom siv:4140 · 4340 · 316L · 17-4 PH · Qib 2 titanium
Lub tog raj kheej Liners / Tes Tsho
Hardened, bore - tiav cav thiab hydraulic liners.
Khoom siv:4140 · 4340 · 52100 · 304 · 17-4 PH
Spacer & Distance Tsho
Ntev -tswj lub tes tsho uas teeb axial khoob.
Khoom siv: 6061-T6 · 304 · 4140 · C36000
Adapter / Reducer Tsho
Tapered los yog stepped tes tsho bridging diameters.
Khoom siv: 4140 · 4340 · 316L · C46400 · 6061-T6
Precision Guide Tes Tsho
Tsawg-roughness bores rau linear zawv zawg haum.
Khoom siv:52100 · 4140 · 17-4 PH · 303
Coupling & Connector Tsho
Ncaj los yog lub tes tsho tseem ceeb koom nrog cov ncej lossis cov kav dej.
Khoom siv:4140 · 4340 · 316L · C36000 · Qib 5 titanium
Threaded Sleeves & Inserts
Internally los yog externally threaded tes tsho.
Khoom siv: 303 · 316L · 4140 · 6061-T6
dab tshos & Ntiv Tes Tsho
Nyias-Rings phab ntsa rau qhov chaw thiab tuav.
Khoom siv: 1045 · 4140 · 6061-T6 · C36000
Flanged Tes Tsho
Lub tes tsho nrog ib qho flanges rau qhov chaw axial.
Khoom siv:316L · 17-4 PH · 4140 · C46400
Seal & Wiper Tsho
Lub tes tsho du rov qab O-rings thiab di ncauj seals.
Khoom siv:316L · 304 · 17-4 PH · C93700
Custom Machined Tsho
Ib - tawm lub tes tsho mus rau kos los ntawm cov khoom lag luam.
Khoom siv:7075-T6 · 4340 · 17-4 PH · Qib 5 titanium
Puas muaj Custom Sleeves? Xa koj daim duab
CNC Machining txheej txheem rau tes tsho
CNC tig
Qhov zoo tshaj plaws rau:OD · ID · step · chamfers
Cov haujlwm tseem ceeb rau lub tes tsho ntawm bar- pub los yog chucked Tshuag.
tho txawv & sab hauv tig
Qhov zoo tshaj plaws rau:Precision bores
Kev tho txawv ntawm lub boring kom nruj ID kam rau ua thiab geometry.
OD & ID sib tsoo
Qhov zoo tshaj plaws rau:Tight tolerance diameters
Cylindrical sib tsoo thaum tolerances thov nws.
Honing
Qhov zoo tshaj plaws rau:Bore finish · roundness
Bore honing rau Ra 0.2 µm rau qis- kev sib txhuam haum.
Milling & Slotting
Qhov zoo tshaj plaws rau:Keyways · grooves · bolt qhov
Flanges, keyways, grooves thiab qhov tom qab tig.
Deburring & Ntxuav
Qhov zoo tshaj plaws rau:Bore edges · assembly-npaj khoom
Ntug tawg, ntxuav thiab bore tiv thaiv ua ntej packing.
CNC Lub tes tsho cov ntaub ntawv
Rau lub tes tsho, xaiv cov khoom yog nyob ntawmload thiab ceev, hnav tsis kam, corrosion ib puag ncig, hnyav thiab machinability. Peb tshuab lub tes tsho los ntawm cov ntaub ntawv hlau uas teev hauv qab no - carbon thiab alloy steel, stainless hlau, txhuas, tooj dag thiab tooj dag, tooj liab thiab titanium.
| Khoom siv | Cov Qib Siab | Hom Lub Tes Tsho Daim Ntawv Thov | Qhov Zoo Tshaj Plaws |
|---|---|---|---|
| Carbon & Alloy hlau | 1045 · 1060 · 1144 · 4140 · 4340 · 5120 · 52100 · 8620 · 38CrMoAlA | Lub tes tsho Bearing, lub tog raj kheej liner, lub tes tsho ncej, lub tes tsho qhia | Lub zog, hardness thiab hnav tsis kam; zoo tagnrho rau lub tes tsho loaded |
| Stainless hlau | 303 · 304 · 304L · 316 · 316L · 17-4 PH · 410 · 420 | Ncej thiab foob lub tes tsho, khoom noj khoom haus, kev kho mob thiab marine tes tsho | Corrosion tsis kam; 316L haum rau chloride ib puag ncig; 17-4 PH ntxiv zog |
| Aluminium | 6061-T6 · 6063-T5 · 7075-T6 · 2024-T3 · 5052-H32 | Lub tes tsho Spacer, dab tshos thiab lub tes tsho coj lub teeb | Lub teeb yuag, machinability, zoo thermal conductivity |
| Brass & Bronze | C36000 dawb-txiav tooj dag · C46400 naval tooj dag · C93700 bearing bronze · C95400 txhuas bronze | Bearing thiab hnav lub tes tsho, marine thiab twj tso kua mis | Tus kheej - lubricating hnav nto, seawater thiab bearing siv |
| Tooj | C10100 (OFHC) · C11000 electrolytic tooj liab | Conductive thiab thermal lub tes tsho thiab inserts | High hluav taws xob thiab thermal conductivity |
| Titanium | Qib 2 (CP) · Qib 5 (Ti-6Al-4V) | Marine, tshuaj lom neeg thiab lub teeb yuag siab - lub tes tsho muaj zog | Zoo corrosion kuj nrog lub zog zoo tshaj plaws - rau - hnyav |
Lub tes tsho Accuracy & Geometry
Lub tes tsho kev ua tau zoo nyob ntawm qhov bore. Cov khoom hauv qab no txiav txim siab seb cov shafts puas muaj tseeb, cov ntsaws ruaj ruaj tuav thiab lub tes tsho kav ntev. Peb tshuab lawv rau kev kos duab, thiab nruj dua ntawm kev thov.
| Feature | Muaj peev xwm | Yog vim li cas nws tseem ceeb rau lub tes tsho |
|---|---|---|
| Sab hauv Dia | h7 / h8 (± 0.01–0.03 hli) | Lub bore yog qhov tseem ceeb haum rau qhov shafts thiab seals |
| ID-OD Concentricity | 0.01–0.03 mm khiav -tawm | Rotating qhov chaw khiav qhov tseeb yam tsis muaj kev vibration |
| Phab ntsa Thickness | ± 0.05-0.1 hli, ib puag ncig ncig | Txawm load faib thiab siab muaj peev xwm |
| Bore Ncaj | 0.02 hli / 100mm | Qhov tseem ceeb rau lub tes tsho ntev thiab coj bores |
| Bore Nto Ua tiav | Ra 0.8 µm tig; Ra 0.2-0.4 µm honed | Tsawg kev sib txhuam, zoo foob lub neej thiab roj tuav |
| Length & End Faces | ± 0.05-0.1 hli, square rau axis | Kho axial txoj hauj lwm hauv cov rooj sib txoos |
| Chamfer / Radius | ± 0.1 hli, txheem 0.5-2 hli | Burr-dawb lead-ins rau kev sib dhos thiab foob |
| Keyway / Groove | Raws li DIN 6885 / ANSI tus qauv | Torque hloov pauv thiab khaws cia thaum xav tau |
| Qhov Tseem Ceeb | ± 0.01 hli (precision ± 0.005 hli) | Ntsuas -cov yam ntxwv zoo thiab kev sib raug zoo |
Cov yam ntxwv tseem ceeb Peb Tswj
Bores- dhuav thiab honed rau h7/h8 nrog roundness, straightness thiab tiav tswj rau zawv zawg thiab sealing interfaces.
Concentricity- ID-rau-OD khiav- tawm tswj ntawm kev tig teeb thiab txheeb xyuas ntawm mandrel lossis CMM.
Phab ntsa Thickness- tuav ib ncig ntawm lub voj voog thiab raws qhov ntev rau lub zog thiab kev ntsuas siab.
Nyias -Txoj kev ruaj ntseg- Kev ntxhov siab tom qab roughing thiab lub teeb tiav txiav kom nyias - lub tes tsho ntawm phab ntsa ncaj thiab puag ncig.
Xov & Keyways- cov xov sab hauv / sab nraud, txoj hauv kev tseem ceeb thiab grooves machined raws li DIN 6885 / ANSI tus qauv.
Kev txheeb xyuas- cov lej lossis laser npav ntawm kev thov rau kev taug qab thiab sib dhos.
Kev kho cua sov & Kev ntxhov siab rau CNC tes tsho
Loaded thiab hnav- lub tes tsho steel resistant yog kho cua sov raws li tau teev tseg los ntawm daim duab. Kev ntxhov siab ua ntej ua tiav machining ua kom nyias - lub tes tsho phab ntsa kom ruaj khov.
| Kev kho cua sov | Cov Qib uas siv tau | Hom Lub Tes Tsho Yam |
|---|---|---|
| Quench & Temper | 1045 · 4140 · 4340 · 52100 | Lub tes tsho Bearing, lub tog raj kheej liner, lub tes tsho ncej |
| Case Carburizing | 8620 · 5120 · 1045 | Hnav lub tes tsho thiab cov khaub ncaws hnyav hnyav |
| Nitriding | 38CrMoAlA · 4140 · 4340 | Bearing thiab coj lub tes tsho |
| Kev daws + Kev laus | 17-4 PH · 7075-T6 | Siab -lub zog stainless thiab txhuas lub tes tsho |
| Kev ntxhov siab | Txhua qib steel · 6061-T6 · 316L | Nyias-phab ntsa thiab lub tes tsho ntev ua ntej ua tiav machining |
Nto Finishes rau CNC tes tsho
Nto tiav tiv thaiv lub tes tsho thiab npaj lawv rau zawv zawg, sealing lossis corrosive kev pabcuam - thaum khaws cov bores machined lossis honed rau tus qauv.
Kev hloov pauv tshuaj
Electroless Nickel plating
Electropolishing
Hmoov Txheej
| Nto tiav | Cov ntaub ntawv siv tau | Hom Lub Tes Tsho Yam | Cov txiaj ntsig tseem ceeb |
|---|---|---|---|
| Hard Chrome Plating | 4140 · 4340 · 52100 | Lub tog raj kheej liner, ncej thiab bearing tes tsho | Hnav thiab corrosion kuj ntawm bore lossis OD |
| Electroless Nickel plating | 4140 · 4340 · 316L · Aluminium | Hydraulic thiab industrial tes tsho | Uniform txheej, zoo rau bores |
| Anodizing (Hom II / Hard III) | 6061-T6 · 7075-T6 · 6063-T5 | Aluminium ntawv qhia thiab lub tes tsho spacer | Nyuaj, hnav-resistant nto; xim xaiv |
| Passivation | 303 · 304 · 316L · 17-4 PH | Marine, zaub mov thiab lub tes tsho kho mob | Tshem tawm cov hlau dawb, txhim kho corrosion kuj |
| Electropolishing | 304 · 316L | Khoom noj khoom haus, kev kho mob thiab lub tes tsho huv | Smooth, huv si, ci ntsa iab nto |
| Zinc Plating | Cov pa roj carbon steel | General -lub hom phiaj steel tes tsho | Economic kev tiv thaiv corrosion |
| Dub Oxide | 1045 · 4140 · 4340 | Industrial thiab machinery tes tsho | Kev tiv thaiv kev lag luam; tsawg buildup |
| Av / Honed Surfaces | Txhua yam steels · stainless | Precision qhia thiab bearing tes tsho | Txhim kho bore geometry thiab tiav |
Lub tes tsho zoo tswj
Peb soj ntsuam bores, sab nraud diameters, phab ntsa thickness, concentricity thiab bore tiav thoob plaws hauv kev tsim khoom kom ntseeg tau tias lub tes tsho ua tau raws li cov duab kos thiab sib dhos kom raug. Rau cov ntaub ntawv ua haujlwm, peb tuaj yeem muab cov ntaub ntawv pov thawj thiab cov ntaub ntawv tshuaj xyuas los pab txhawb koj qhov kev tshuaj xyuas tuaj.
Kev tshuaj xyuas Squareness Perpendicularity
CMM Height Gauge Inspection
CMM Surface Plate Inspection
Mus/Tsis yog-Go Thread Gauge Inspection
Pin Gauge Micrometer Inspection
| Cov khoom soj ntsuam | Khoom siv / Txoj kev | Hom Lub Tes Tsho Yam |
|---|---|---|
| Sab hauv Dia | Bore Gauge · Internal Micrometer | Txhua lub tes tsho bores, h7 / h8 checks |
| Sab nraud txoj kab uas hla | Sab nraum Micrometer | Txhua lub tes tsho thiab dab tshos |
| Phab ntsa Thickness | Ultrasonic · Micrometer | Nyias- lub tsho phab ntsa, liners |
| Concentricity | CMM · Indicator on Mandrel | Bearing, qhia thiab coupling tes tsho |
| Kev ncaj | CMM · Ncaj nraim | Lub tes tsho ntev thiab liners |
| Bore Nto Ua tiav | Roughness Tester | Sliding thiab sealing bores |
| Hardness | Rockwell · Vickers | Thaum tshav kub kub- cov tes tsho kho mob |
| Cov ntaub ntawv pov thawj | Spectrometer + Cov ntaub ntawv pov thawj | Cov khoom raw khoom tuaj (EN 10204 3.1 muaj) |
| Kev soj ntsuam zaum kawg | CMM + Inspection Report | Kev lees txais zaum kawg |
Xav tau cov ntaub ntawv tswj kom zoo?Xa koj cov duab kos rau peb thiab kuaj xyuas.
Qauv & Tsawg-Lub Tes Tsho Lub Tes Tsho Machining
Lub tes tsho tej yaam num feem ntau pib nrog prototypes - tshiab designs, haum checks ntawm shafts thiab nyob rau hauv vaj tse, los yog hloov uas yuav tsum tau kuaj ua ntej ntau lawm. Machining los ntawm cov khoom bar lossis raj tsis txhob siv cov cuab yeej thiab casting txhuas lub sij hawm, yog li cov qauv thiab cov ntim tsawg yog cov tswv yim. Peb txhawbqauv thiab qis- ntim CNC machininglos ntawm ib qho qauv kom rov ua me me -batch xaj.
Prototype Machining
Rau cov qauv tsim tshiab, validation thiab haum checks.
Yam Quantity:1-10 pcs
Tsawg-Volume Production
Rau pilot systems thiab pib ntau lawm khiav.
Yam Quantity:10–1, 000+ pcs
Rov Ua Ntau Lawm
Rau cov paib seem thiab cov xaj rov qab nrog cov qauv tsim.
Yam Quantity:Raws li qhov project xav tau
Haum rau
Lub tes tsho bearing, ncej tes tsho thiab bushings
Lub tog raj kheej liner thiab hydraulic lub tog raj kheej tes tsho
Spacer, nrug thiab lub tes tsho adapter
Precision qhia thiab nrhiav lub tes tsho
Coupling, flange thiab sealing lub tes tsho
Custom machined tes tsho rau kev kos duab
Ntim & Lub Sijhawm Lead rau CNC Machined Tes Tsho
Ntim
Kev tiv thaiv nto:Anti- ntawv xeb thiab npuas qhwv rau hlau thiab hlau tes tsho
Kev tiv thaiv corrosion:VCI daim ntawv rau kev mus txawv tebchaws ntawm lub tes tsho steel
Kev tiv thaiv sab hauv:Xaus lub kaus mom lossis cov ntsaws rau ntawm qhov qhib qhib thaum thov
Deformation tswj:Ntev thiab nyias- lub tes tsho phab ntsa txhawb lossis lub tes tsho kom tsis txhob khoov
Custom Packaging:Lub tes tsho tus kheej, kev cai crating thiab export packing txaus siab
Lub Sijhawm Lead
| Hom kev txiav txim | Lub Sijhawm Lead |
|---|---|
| Qauv | 5-10 hnub ua haujlwm |
| Tsawg-Vim Order | 10-20 hnub ua haujlwm |
| Kev txiav txim ntau lawm | 20-35 hnub ua haujlwm, raws sijhawm |
| Rov hais dua | 10-25 hnub ua haujlwm |
FAQ
Q: 1. Dab tsi CNC machined tes tsho koj tuaj yeem tsim tau?
A: Peb tsim cov tes tsho kev cai, lub tes tsho ncej, lub tog raj kheej liner, lub tsho ntev thiab lub tes tsho, lub tes tsho adapter thiab reducer, lub tes tsho qhia kev cai, kev sib txuas thiab cov tes tsho, cov tes tsho threaded thiab inserts, dab tshos thiab lub nplhaib tes tsho, flanged lub tes tsho thiab cov hlua khi los ntawm cov neeg siv khoom.
Q: 2. Cov ntaub ntawv dab tsi koj siv lub tes tsho los ntawm?
A: Peb tshuab lub tes tsho los ntawm carbon thiab hlau alloy (1045, 1144, 4140, 4340, 52100, 8620), stainless hlau (303, 304, 316L, 17-4 PH), txhuas (6061-T6, 7075-T60), brass, C46400, C93700, C95400), tooj liab (C10100, C11000) thiab titanium (Qib 2, Qib 5).
Q: 3. Koj puas tshuab lub tes tsho los ntawm cov khoom siv?
A: Yog. Peb tshuab lub tes tsho los ntawm cov khoom bar thiab cov tube Tshuag, yog li cov bore raug txiav rau daim duab - tswv yim rau cov qauv thiab cov ntim tsawg yam tsis muaj cov cuab yeej casting.
Q: 4. Koj tuaj yeem ua tiav qhov ntev npaum li cas?
A: Peb feem ntau tuav hauv txoj kab uas hla mus rau h7 / h8 (± 0.01-0.03 hli), ID-OD concentricity rau 0.01-0.03 hli, thiab ± 0.01 hli (precision rau ± 0.005 hli) ntawm qhov loj me.
Q: 5. Koj puas tuaj yeem tuav nruj concentricity ntawm lub tes tsho ntev?
A: Yog. Peb tswj ID–OD khiav- tawm mus rau 0.01–0.03 mm siv mandrel- mounted soj ntsuam thiab meej tig teeb.
Q: 6. Lub bore puas tuaj yeem honed rau kev sib txhuam qis?
A: Yog. Peb hone bores rau Ra 0.2-0.4 µm rau zawv zawg thiab sealing interfaces, txhim kho roundness thiab roj tuav.
Q: 7. Kev kho cua sov dab tsi koj pom zoo rau lub tes tsho bearing?
A: Rau siab - hnav ris tsho hnav ris tsho peb pom zoo 4140 lossis 52100 nrog quench & temper, lossis nitriding (38CrMoAlA, 4140) rau ib qho nyuaj, qis -distortion bore.
Q: 8. Koj puas tuaj yeem tshuab nyias - lub tes tsho phab ntsa yam tsis muaj kev cuam tshuam?
A: Yog. Peb siv cov kev ntxhov siab tom qab roughing thiab lub teeb tiav txiav kom nyias phab ntsa ncaj thiab puag ncig.
Q: 9. Koj puas muab lub tes tsho los ntawm lub raj xa khoom lossis cov khoom siv?
A: Ob leeg. Peb siv cov khoom bar, raj thiab phaj Tshuag nyob ntawm phab ntsa thickness thiab kom muaj nuj nqis.
Q: 10. Koj puas tuaj yeem ntxiv ib qho nyuaj chrome lossis npib tsib xee bore?
A: Yog. Hard chrome thiab electroless npib tsib xee yog ib qho kev hnav thiab corrosion kuj ntawm lub tes tsho bores thiab sab nraud diameters.
Q: 11. Koj puas tuaj yeem muab cov ntaub ntawv pov thawj thiab cov ntaub ntawv soj ntsuam?
A: Yog. Peb tuaj yeem muab cov ntaub ntawv pov thawj (EN 10204 3.1), cov ntaub ntawv tshuaj xyuas qhov ntev, CMM cov ntaub ntawv thiab cov ntaub ntawv roughness ntawm kev thov.
Q: 12. Koj lub tes tsho puas haum rau hydraulic kheej kheej?
A: Yog. Peb tsim lub tog raj kheej liner thiab lub tes tsho hauv 4140, 4340 thiab 17-4 PH nrog honed, hard-chrome bores.
Q: 13. Lub sij hawm txhuas txhuas rau CNC machined tes tsho yog dab tsi?
A: Lub sij hawm ua cov hmoov txhuas yog 5-10 hnub ua haujlwm rau cov qauv, 10-20 hnub ua haujlwm rau qis- ntim xaj, thiab 20-35 hnub ua haujlwm rau kev txiav txim ntau lawm, nyob ntawm qhov nyuaj, ntau, cov khoom siv thiab ua tiav.
Xa koj daim duab 2D lossis 3D CAD cov ntaub ntawv, qib khoom, kom muaj nuj nqis thiab ua tiav.
Cim npe nrov: cnc machined tes tsho, Tuam Tshoj cnc machined tes tsho manufacturers, lwm tus neeg, Hoobkas, titanium
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