Precision CNC Machining rau Custom Metal Parts
Gnee yog CNC machining chaw tsim khoom tsim cov khoom siv hlau rau cov neeg siv khoom kos duab - los ntawm ib qho -tawm cov qauv kom rov ua cov xaj xaj ntau lawm. Peb cov khoom hauv pem teb khiav40+ CNC tshuabhla tig, milling, 5-axis, Swiss, tig-mill thiab sib tsoo, thiab peb tshuabrau tsev neeg hlau ntxiv rau engineering plasticsnrog tolerances mus rau ± 0.01-0.02 hli ntawm precision nta.
Txhua qhov peb tsim tau raug tshuaj xyuas los ntawm peb pawg neeg tsim khoom ua ntej tsim khoom, ua haujlwm ntawm cov khoom siv CNC tswj, thiab tshuaj xyuas koj daim duab ua ntej xa khoom. Xa koj daim duab 2D lossis 3D CAD cov ntaub ntawv - peb pab neeg xa rov qab DFM kev ntsuam xyuas thiab cov lus hais, feem ntau hauv 24 teev.
Rau cov txheej txheem tseem ceeb
Tig, milling, 5-axis, Swiss, tig-mill & sib tsoo hauv qab ib lub ru tsev
Rau Tsev Neeg Khoom
Aluminium, stainless hlau, hlau, tooj dag, tooj liab, titanium & engineering yas
Tight Tolerances
± 0.01-0.02 hli ntawm precision nta; GD&T machined rau kos duab
Yooj yim ntim
Los ntawm 1-tawm cov qauv rau kev tsim khoom loj - tsis muaj MOQ loj
Muaj peev xwm Snapshot
| Muaj peev xwm | Peb muab dab tsi |
| Cov cuab yeej siv tshuab | [40+] CNC tshuab - tig chaw, 3/4/5-axis machining chaw, Swiss hom tshuab dhos & sib tsoo tshuab (Fanuc / Mitsubishi / Siemens tswj) |
| Cov txheej txheem Machining | CNC tig, CNC Milling, 5-Axis CNC, Swiss CNC, CNC tig-mill, CNC sib tsoo |
| Khoom siv | Aluminium, Stainless Hlau, Hlau, Brass, Tooj, Titanium, Engineering Plastics |
| Qhov Loj | Tig mus txog Ø400 × 1,000 mm; milling mus txog 1,000 × 800 × 600 mm (tus qauv) |
| Workpiece Nyhav | Txog li [200] kg (tig) / [500] kg (milling), raug |
| Tolerances | ± 0.01-0.02 hli ntawm kev xaiv precision; ± 0.05 hli txheem linear |
| Nto Finishing | Raws li -machined, hlaws blasting, txhuam, polishing, anodizing, plating, hmoov txheej, passivation |
| Ntau lawm ntim | Los ntawm 1-tawm prototypes mus rau huab hwm coj ntau lawm |
| Lub Sijhawm Lead | Prototypes [5–10] hnub ua hauj lwm; me me batch [2–3] lub lis piam; ntau lawm [3–6] lub lis piam |
| Cov ntaub ntawv | Cov ntaub ntawv soj ntsuam, cov ntaub ntawv pov thawj, FAI thaum thov |
| Nqe lus | DFM tshuaj xyuas thiab hais lus hauv 24 teev |
Core Machining Txheej Txheem
Peb phim cov txheej txheem machining rau koj qhov geometry, kam rau ua, khoom siv thiab ntau. Peb cov khoom hauv pem teb khiav cov txheej txheem hauv qab no:
CNC tig
Rotational thiab cylindrical Cheebtsam machined rau nruj roundness thiab txoj kab uas hla tswj.
Yam khoom: shafts, pins, bushings, tes tsho, spacers, fittings thiab threaded Cheebtsam.
CNC Milling tshuab
Prismatic Cheebtsam nrog lub qhov, hnab tshos, slots, contours, threads thiab multi-sided nta, machined ntawm 3-axis, 4-axis thiab 5-axis milling tshuab.
Yam khoom: phaj, brackets, vaj tse, npog, blocks thiab flanges.
5-Axis CNC Machining
Complex geometries, angled nto, nkhaus profiles thiab sib sib zog nqus nta machined nyob rau hauv tsawg setups, txhim kho kev sib xws ntawm cov yam ntxwv tseem ceeb.
Yam khoom: impellers, complex vaj tse, brackets nrog angled nta, turbine thiab blisk Cheebtsam, nkhaus structural qhov chaw.
Swiss CNC Machining
High-precision me- txoj kab uas hla thiab cov khoom sib luag ntev rau kev thov cov ntawv thov ntau lawm, nrog nruj concentricity thiab repeatability.
Yam khoom: me me shafts, me me precision pins, koob, tiv tauj terminals, kho mob thiab kho hniav Cheebtsam, ntev slender qhov chaw.
Kawm ntxiv
CNC tig -Mill
Tig thiab milling ua haujlwm sib xyaw ua ke hauv ib qho kev teeb tsa rau qhov sib hloov ntawm qhov nyuaj uas tseem xav tau qhov, qhov chaw, qhov qhib lossis tawm -cov yam ntxwv nruab nrab - lub sijhawm ua haujlwm luv dua, tsawg dua kev teeb tsa.
Yam khoom: complex shafts nrog cross qhov, threaded shafts nrog milled flats, valve lub cev, couplings thiab fittings nrog sib tov nta.
CNC sib tsoo
Kev ua tiav tiav rau qhov loj me, qhov tawv tawv thiab qhov ntom ntom ntom ntom - cov kev xav tau tiav (Ra 0.4-0.8 µm ua tiav ntawm cov yam ntxwv xaiv).
Yam khoom: precision shafts, spindles, qhia bushings, hardened Cheebtsam nrog rau qhov tseem ceeb haum.
Kawm ntxiv
Qhov Loj, Qhov hnyav & ntau lawm ntim
Qhov loj thiab qhov hnyav txwv los ntawm cov txheej txheem (qhov loj dua ntawm qhov kev thov - lees paub nrog koj qhov tshwj xeeb hauv cov lus hais):
| Muaj peev xwm | Hom txwv |
| Max tig txoj kab uas hla × Length | Ø 400 mm × 1,000 mm |
| Max Milling hnab ntawv (X × Y × Z) | 1,000 × 800 × 600 hli |
| Max Workpiece Qhov hnyav | [200] kg (tig) / [500] kg (milling) |
| Yam tsawg kawg nyias -Pall / me Feature | los ntawm [1.0] mm typical (ib feem geometry) |
| Hom kev tsim khoom | Yam Quantity | Yuav Tau Txais Dab Tsi |
| Prototype / Qauv | 1-10 pcs | Txoj kev ceev tshaj plaws los xyuas qhov tsim, haum thiab ua haujlwm ua ntej ntau lawm |
| Tsawg Volume / Me Batch | 10-500 pcs | Kev tsav tsheb khiav, cov khoom seem, cov khoom sib dhos |
| Nruab nrab Batch | 500-5,000 pcs | Kev teeb tsa tau zoo nrog kev rov ua kom zoo ib yam |
| Kev tsim khoom loj | 5, 000+ pcs | Rov ua cov xaj xaj, cov phiaj xwm teem tseg, npaj khoom raws li kev thov |
MOQ yog hloov pauv tau - peb lees txais ib qho - tawm ntawm cov qauv thiab cov qauv kom koj tuaj yeem lees paub koj qhov ua ntej cog lus rau kev txiav txim ntau lawm.
Cov ntaub ntawv peb tshuab
Kev paub txog cov khoom siv npog cov hlau feem ntau tau teev tseg rau CNC machined qhov chaw, muab rau cov qib uas xav tau nrog cov ntaub ntawv pov thawj muaj nyob ntawm kev thov.
| Khoom siv | Cov Qib Siab | Yam Machined Parts |
|---|---|---|
| Aluminium | 6061, 6063, 7075 | Brackets, vaj tse, daim hlau, cov dab dej kub, cov khoom siv |
| Stainless hlau | 304, 316, 17-4 PH | Fittings, fasteners, Cheebtsam rau corrosive thiab huv si ib puag ncig |
| Hlau & Alloy Steel | 1018, 1045, 4140, 4340 | Shafts, gears, fixtures, tshuab Cheebtsam |
| tooj dag | C26000, C36000 | Fittings, connectors, terminals, precision Cheebtsam |
| Tooj | C10100, C11000, C12200 | Busbars, terminals, hluav taws xob thiab thermal Cheebtsam |
| Titanium | Qib 2, Qib 5 | Aerospace thiab kev kho mob Cheebtsam, lub teeb yuag structural yam |
Kawm ntxiv txog cov ntaub ntawv peb tshuab →
Tolerances & Precision
Peb tshuab rau koj daim duab - 2D kos duab, 3D CAD cov ntaub ntawv, GD&T cov cai thiab cov kev qhia tshwj xeeb. Muaj peev xwm ua tau:
| Specification | Muaj peev xwm |
| Linear Dimensions | ± 0.05 hli |
| Precision Dimensions | ± 0.01-0.02 hli |
| Lub qhov taub | ± 0.02-0.05 hli |
| Angular kam rau ua | ± 0.1 ° - ± 0.5 ° C |
| Txoj hauj lwm kam rau ua | Ib daim duab (GD&T) |
| Nto Roughness | Ra 1.6–3.2 µm raug; Ra 0.4-0.8 µm nrog kev sib tsoo / polishing |
| Xov | Raws li cov txheej txheem xov |
| Flatness / Parallelism | Raws li kev kos duab thiab ib feem geometry |
Achievable tolerances raug lees paub rau ib feem raws li geometry, khoom siv thiab kev tsim khoom.
Secondary Operations & Surface Finishing
Kev ua haujlwm thib ob thiab kev ua tiav saum npoo yog sib koom ua ke kom koj tau txais cov khoom npaj rau kev sib dhos:
Deburring & ntug tiav
Bead blasting - uniform matte tsos
Txhuam - kev ntxhib los mos
Polishing - du, reflective nto
Anodizing & nyuaj anodizing (Aluminium)
Hmoov txheej
Zinc & electroless nickel plating
Passivation (stainless hlau)
Dub oxide
Assembly & Kitting (raws li thov)
Kawm paub ntau ntxiv txog peb cov kev pabcuam nto →
Engineering Support & DFM
Cov ntaub ntawv tawm tswv yim txais
STEP, STP, IGES, X_T, STL, DWG, DXF, PDF
Daim duab tshuaj xyuas
geometry, qib khoom, kam rau ua, GD&T, xov thiab tiav yuav tsum tau ua
DFM tawm tswv yim ua ntej hais
Manufacturability txaus ntshai, qhia txog kev txhim kho, tus nqi thiab kev coj noj coj ua- lub sijhawm cuam tshuam
Prototype iteration
cov qauv refined ua ntej ntau lawm cog lus
Tsis pub leej twg paub
kos duab thiab tsim qauv kho tsis pub leej twg paub; NDA muaj nyob rau ntawm kev thov
Kev sib txuas lus ncaj qha
Lus Askiv - hais lus engineering txhawb rau cov neeg siv khoom txawv teb chaws
Lub Sijhawm Lead Ntau Lawm & Qauv Txoj Cai
| Hom kev txiav txim | Lub Sijhawm Lead |
| Prototype / Qauv | [5–10] hnub ua haujlwm |
| Cov me me | [2–3] lis |
| Kev txiav txim ntau lawm | [3–6] lis |
| Rov hais dua | Raws li lub sijhawm pom zoo |
Lub sij hawm txhuas tau lees paub ntawm cov lus hais raws li qhov nyuaj, cov khoom siv, kev ua tiav thiab kev tshuaj xyuas.
Qauv qauv: qauv qauv thiab qauv txiav txim yog txais tos ntawm txhua qhov ntau. Tus nqi piv txwv raug muab cais tawm thiab suav nrog thawj qhov kev txiav txim ntau lawm thaum txiav txim kom muaj nuj nqis nce mus txog [500] pcs. Cov qauv raug xa tawm thoob ntiaj teb los ntawm DHL, FedEx lossis UPS.
Kev Lag Luam Peb Pab
| Kev lag luam | Yam Yam |
| Automotive | Shafts, bushings, brackets, precision Cheebtsam rau tsheb systems |
| Aerospace | Lub teeb yuag, siab - lub zog qhov chaw rau kev thov kev siv dav hlau |
| Robotics | Precision shafts, vaj tse, pob qij txha thiab cov khoom siv rau cov tshuab robotic |
| Khoom siv | Tshuab Cheebtsam, brackets, npog, manifolds, txhawb blocks |
| Electronics | Kub dab dej, connector vaj tse, mounting daim hlau, enclosures |
| Muaj Automation | Kev cai brackets, fixtures, shafts thiab mechanical Cheebtsam |
| Hydraulic | Precision Cheebtsam rau hydraulic systems thiab khoom siv |
| Tubrog nkoj | Corrosion-cov khoom tiv thaiv rau kev siv dej hiav txwv |
| Semiconductor | Precision Cheebtsam rau cov khoom siv semiconductor thiab cov tshuab tsim khoom |
Tshawb peb cov ntawv thov CNC machining los ntawm kev lag luam →
Quality Assurance & Documentation
Kev ua tau zoo raug txheeb xyuas ntawm peb theem - cov khoom xa tuaj, hauv - txheej txheem machining thiab kev soj ntsuam zaum kawg - siv cov cuab yeej ntsuas ntsuas suav nrog CMM, micrometers, calipers, ntsuas qhov siab, ntsuas qhov roughness testers thiab xov gauges. Cov ntaub ntawv soj ntsuam, daim ntawv pov thawj cov ntaub ntawv thiab FAI cov ntaub ntawv tau muab rau ntawm kev thov; PPAP-cov ntaub ntawv qib tau txais kev txhawb nqa rau kev tsim khoom.
Kawm paub ntxiv txog peb cov txheej txheem tshuaj xyuas zoo→
Yuav Pib Tshawb Nrhiav Ntau Lawm Li Cas
1. Xa koj ib feem
2D kos duab lossis 3D CAD cov ntaub ntawv, nrog rau cov khoom siv, kom muaj nuj nqis, kam rau ua thiab ua tiav.
2. Review & quote
pab pawg engineering tshuaj xyuas kev tsim khoom thiab xa rov qab DFM kev ntsuam xyuas thiab cov lus hais hauv 24 teev.
3. Tsim & xa tawm
kuaj pom zoo, ntau lawm teem sijhawm, cov khoom kuaj xyuas thiab xa tawm.
FAQ
Q: Dab tsi CNC machining txheej txheem koj muab?
A: CNC tig, CNC milling (3-axis, 4-axis thiab 5-axis), 5-axis machining, Swiss CNC machining, tig-mill machining thiab CNC sib tsoo, ntxiv rau kev ua haujlwm theem nrab thiab nto tiav.
Q: Dab tsi yog qhov siab tshaj plaws qhov loj koj tuaj yeem tshuab?
A: Feem ntau txwv: tig mus txog Ø400 × 1,000 mm, milling hnab ntawv mus txog 1,000 × 800 × 600 mm. Qhov loj dua ntawm qhov kev thov - peb lees paub tias tsim nyog rau koj qhov tshwj xeeb hauv cov lus hais.
Q: Koj tuaj yeem tuav tau dab tsi?
A: ± 0.01-0.02 hli ntawm cov yam ntxwv tshwj xeeb, ± 0.05 hli raug rau cov qauv linear qhov ntev. Txoj hauj lwm, angular thiab saum npoo yuav tsum yog machined rau koj daim duab thiab GD&T.
Q: Cov ntaub ntawv dab tsi koj tuaj yeem siv tshuab?
A: Aluminium, stainless hlau, hlau thiab hlau alloy, tooj dag, tooj liab, titanium thiab engineering plastics, muab rau cov qib koj teev nrog cov ntaub ntawv pov thawj muaj nyob rau ntawm kev thov.
Q: Koj tus MOQ yog dab tsi? Koj puas lees txais cov qauv?
A: MOQ yog hloov tau. Peb lees txais ib qho -tawm cov qauv thiab cov qauv los ua pov thawj tus qauv tsim, haum thiab ua haujlwm ua ntej tsim khoom, thiab peb ntsuas ntau lawm rau kev xaj rov qab.
Q: Koj lub sijhawm ua haujlwm yog dab tsi?
A: Prototypes [5–10] hnub ua haujlwm, cov khoom me me [2–3] lub lis piam thiab kev txiav txim ntau lawm [3–6] lub lis piam, lees paub ntawm cov lus hais raws li qhov nyuaj, cov khoom siv thiab ua tiav.
Q: Koj puas tuaj yeem tsim los ntawm peb cov duab kos? Koj lees txais cov ntaub ntawv dab tsi?
A: Yog. Peb tsim ncaj qha los ntawm koj daim duab 2D lossis 3D CAD cov ntaub ntawv hauv STEP, STP, IGES, X_T, STL, DWG, DXF lossis PDF hom, suav nrog GD&T thiab xov xov.
Q: Koj puas muab cov ntaub ntawv soj ntsuam lossis cov ntaub ntawv pov thawj?
A: Yog. Cov ntaub ntawv soj ntsuam, daim ntawv pov thawj cov ntaub ntawv (MTC) thiab FAI cov ntaub ntawv tau muab los ntawm kev thov, thiab PPAP- cov ntaub ntawv qib tau txhawb nqa rau cov haujlwm tsim khoom.
Q: Koj tiv thaiv peb cov duab kos thiab tsim li cas?
A: Tag nrho cov duab kos thiab cov qauv tsim tau raug kho tsis pub leej twg paub thiab tsuas yog siv los tsim koj cov khoom. Tsis yog- Daim ntawv cog lus qhia tawm (NDA) muaj nyob rau ntawm kev thov.