Thaum nws los txog rau kev ua hlau, ob peb txoj kev tuaj yeem phim lub zog hloov pauv ntawm cov hlau kos duab. Cov txheej txheem no tso cai rau cov hlau zoo tib yam rau kev hloov pauv tiav, dhau los ua -kev ua tau zoo, kev ua tau zoo- cov khoom lag luam engineering. Hauv titanium alloy hlau ua, kev kos duab yog cov txheej txheem tseem ceeb uas txiav txim siab cov khoom zoo thiab kev ua haujlwm. Hauv qhov blog no, peb yuav rhuav tshem cov txheej txheem titanium alloy hlau kos duab rau koj thiab piav qhia vim li cas nws yog qhov kev ua si - hloov pauv.
Hlau Drawing: Tus yuam sij rau cov khoom hloov pauv
Cias muab, xaim kos duab yuav tsum siv lub zog tensile raws lub axis ntawm ib tug hlau pas nrig los yog hlau, rub nws los ntawm ib tug tuag ntawm ib tug tshwj xeeb zoo. Qhov tshwm sim yog ib yam khoom uas phim qhov ntev ntawm tus ntoo khaub lig-section. Piv nrog rau lwm txoj kev xws li dov los yog rotary forging, hlau kos duab muaj ntau yam zoo:
Smooth Surface thiab Precise Dimensions: Cov txheej txheem ua kom zoo dua saum npoo tiav thiab qhov tseeb qhov tseeb.
Txhim kho lub zog thiab Hardness: Kev kos duab txhim kho cov khoom siv zog los ntawm kev ua kom nws cov qauv sab hauv raws li kev taw qhia.
Kev siv cov khoom siv siab: Kev kos duab txo cov khoom pov tseg, muab cov nqi zoo heev -kev ua tau zoo.
Cov txheej txheem kos duab xaim tuaj yeem faib ua ntau txoj hauv kev:
Los ntawm Kev Kub Kub: Kev kos duab txias (hauv qab qhov kub ntawm recrystallization) thiab kub kub (sab saum toj recrystallization kub).
Los ntawm Cov Khoom Siv: Hlau, raj, pas nrig, thiab kos duab profile.
Los ntawm Tuag Hom: Tsau tuag, yob tuag, thiab hybrid tuag kos duab.
Los ntawm Lubrication: Qhuav, ntub, thiab coated daim duab txheej txheem.
Tau txais cov ntaub ntawv qhia ntxaws ntxaws
Hlau Drawing Khoom: Roll Dies vs. Tsau Tuag
1. Roll Die Drawing: Tus "Efficiency King"
Qhov tseem ceeb tshaj plaws ntawm yob tuag daim duab yog dov kev sib txhuam ntawm cov hlau thiab tuag, tshem tawm qhov xav tau ntxiv lubrication. Txoj kev no muaj txiaj ntsig zoo rau titanium alloys, uas nyuaj rau kev ua haujlwm vim lawv qhov siab deformation tsis kam. Nws txo cov duab kos thiab ua kom nrawm nrawm.
Txawm li cas los xij, nws tsis yog yam tsis muaj qhov tsis zoo: cov khoom siv tus nqi siab dua, thiab kev tswj cov yob sib txawv thiab siab yuav tsum tau ua kom raug. Tsis tas li ntawd, rau txoj kab uas hla me me, slippage thiab uneven deformation tuaj yeem tshwm sim.
2. Tsau Die Drawing: "Mus-Rau" rau cov khoom me me
Kho tuag daim duab siv tshwj xeeb tsim tuag, feem ntau ua los ntawm tungsten carbide lossis pob zeb diamond, kom phim qhov ntev. Txoj kev no yog qhov zoo tagnrho rau kev tsim khoom me me thiab ua haujlwm yooj yim dua. Txawm li cas los xij, nws ntsib cov teeb meem xws li kev hnav khaub ncaws sai dua, xav tau lubrication, thiab me ntsis qis dua qhov zoo.
Cov qauv ntawm cov tuag tas kuj tseem ceeb heev:
Kev nkag Cones: Angled ntawm 15℃-30℃kom ntseeg tau tias kev nkag tau zoo ntawm cov khoom siv thiab roj nplua nyeem.
Lub khob ua haujlwm: Compresses cov khoom hla -section, ua tiav cov yas deformation.
Final Cone: Tswj qhov kawg ntawm qhov ntev kom ntseeg tau tias cov kab hlau tsis sib xws.
Exit Cone: Txo kev sib txhuam, tiv thaiv cov hlau nto.
Tsau tuag daim duab yog tshwj xeeb tshaj yog zoo rau cov hlau zoo vim nws qhov siab precision thiab tus nqi qis.
Cov Txheej Txheem Txheej Txheem: Qhov "Tsis Pom Tes" Qab Zoo
1. Kev kos duab
Titanium alloy Qib 5 (Ti-6Al-}4V) muaj qhov tsis tshua muaj qhov kub thiab txias plasticity nrog cov txiaj ntsig-rau-tensile piv li ntawm 0.6-0.7, siab dua cov khoom xws li magnesium thiab tooj liab alloys. Kev lim dej ntau dhau tuaj yeem ua rau tawg lossis nce sai sai hauv kev kos duab, thaum lub zog me me tuaj yeem txo qhov ua tau zoo. Kev tshawb fawb qhia tias ib hom kab mob ntawm 0.08-0.15 ib kis yog qhov zoo rau Qib 5 titanium alloy.
2. Daim duab nrawm thiab lim tus nqi
Daim duab nrawm ncaj qha cuam tshuam rau kev kos duab, qhov loj me, thiab cov khoom siv. Kev nrawm nrawm dua ua kom muaj txiaj ntsig thiab txhim kho cov tawv nqaij tawv, tab sis lawv kuj ua rau muaj kev pheej hmoo ntawm plasticity poob, tawg, tuag sticking, thiab brittle fractures. Ntsuas qhov ceev thiab qhov hnyav yog qhov tseem ceeb.
3. Die Cone Angle
Lub kaum sab xis tuag yog ib qho tseem ceeb tshaj plaws:
Lub kaum sab xis me me dhau: Ua kom thaj chaw sib cuag ntawm cov khoom siv thiab tuag, tsa kev sib txhuam thiab rub lub zog.
Lub kaum sab xis loj dhau: Ua kom luv ntawm thaj chaw deformation, ua rau muaj kev cuam tshuam loj heev thiab kev siv zog ntau ntxiv, uas tuaj yeem ua rau tawg.
Lub kaum sab xis yog nyob ntawm cov khoom siv lub zog hardening zog.
Sib tham txog koj qhov project yuav tsum tau
Peb cov khoom lag luam
| Yam khoom | Standard Forms / Hom | Common Qib (ASTM) | Hom Dimensions / Specifications | Cov ntawv thov tseem ceeb |
|---|---|---|---|---|
| Titanium Pipes & Tubes | Seamless Yeeb Nkab, Welded Tube, Kub Exchanger Tubes, Condenser Tubes, Capillary Tubes | Qib 1, 2, 3, 5 (Ti-6Al-4V), 7, 9 (Ti-3Al-2.5V), 12 | OD:0.5 hli - 300mm+ Phab ntsa Thickness:0.1mm - 20 hli Ntev:Custom mus txog 15m |
Aerospace, Tshuaj ua, Marine, Fais Fab Cog Condensers, Tsheb kauj vab Ncej, Kev Kho Mob Implants |
| Titanium Sheets & Phaj | Kub-Rolled Phaj, Txias-Rolled Sheet, Checker Phaj (Plooring) | Qib 1, 2, 3, 5 (Ti-6Al-4V), 7, 12 | Thickness:0.1 hli - 100mm+ Dav:Txog li 2000mm Ntev:Txog li 6000mm |
Chemical Tanks, Pressure Vessels, Architectural Cladding, Marine Hardware, Armor Plating, Kub Exchangers |
| Titanium Bars & Rods | Round Bar, Square Bar, Hex Bar, Forged Bar, Hlau Qws | Qib 1, 2, 4, 5 (Ti-6Al-4V), 7, 12 | Txoj kab uas hla / Loj:1mm - 500mm+ Ntev:1000mm - 6000mm (Std.), Custom |
Fasteners (bolts, txiv ntseej), phais phais, twj tso kua mis, Valve Cheebtsam, Golf Club, Marine Shafting |
| Titanium Sawb & Coils | Txias-Rolled Sawb, Precision Foil, Coiled Sawb | Qib 1, 2, 5 (Ti-6Al-4V), 12 | Thickness:0.02mm (Foil) - 5mm Dav:5mm - 500 hli Coil Luj:Mus txog 1000 kg |
Bellows, Medical Stents, Gaskets, Honeycomb Cores, Springs, Hluav Taws Xob Cheeb Tsam |
| Titanium hlau | Vuam Hlau, Caij nplooj ntoos hlav hlau, Fastener Hlau, Mesh Hlau, Kho Mob Suture Hlau | Qib 1, 2, 4, 5 (Ti-6Al-4V), ELI (Extra Low Interstitial) | Txoj kab uas hla:0.05mm - 10 hli Qhov xwm txheej:Annealed, Hard -Drawn Daim ntawv:Coils, Spools, Ncaj Ntev |
3D Printing (Hlau-AM), Vuam Filler, Tshuaj Mesh, Orthodontic Archwires, Nuv Ntses Leaders, Springs |
Tau Txais Cov Qauv Dawb & Kev Ntsuas
Peb lub Hoobkas
Peb lub Hoobkas tshwj xeeb hauv kev lag luam thoob ntiaj teb ntawm cov khoom siv titanium, kev tsim khoom zoo siab - cov khoom lag luam zoo xws li titanium raj, titanium tuav, titanium daim hlau, titanium xov hlau, thiab titanium strips. Lub Hoobkas tau nruab nrog thoob ntiaj teb kev tsim khoom thiab kev sim cov cuab yeej, suav nrog precision forging units, siab -ceev txias dov mills, lub tshuab nqus tsev melting furnaces, CNC spinning tshuab, nruam kos duab ntau lawm kab, thiab automated nto kho tshuab. Coupled nrog precision xeem ntsuas xws li spectrometers thiab ultrasonic flaw detectors, peb xyuas kom meej tswj tag nrho cov txheej txheem los ntawm raw cov ntaub ntawv mus rau cov khoom tiav. Peb tau cog lus los muab cov neeg siv khoom thoob ntiaj teb nrog cov khoom siv titanium uas muaj kev ua tau zoo thiab muaj ntau yam kev qhia tshwj xeeb los ntawm cov txheej txheem ruaj khov thiab txhim khu kev qha thiab kev tswj xyuas nruj, ua tau raws li cov kev xav tau ntawm siab -kawg industries xws li lub zog, tshuaj, aerospace, thiab kev kho mob.
Titanium khoom ntim khoom
Peb muab qhov tseem ceeb rau kev nyab xeeb kev thauj mus los thiab kev xa khoom zoo ntawm peb cov khoom. Tag nrho cov ntaub ntawv titanium tau ntim khoom siv nruj kev lag luam- qib kev daws teeb meem: titanium raj thiab cov tuav tau txais kev tiv thaiv- xeb, raug kaw ntom ntom nrog cov yeeb yaj kiab tsis muaj dej, thiab tom qab ntawd muab tso rau hauv cov thawv ntoo lossis hlau txuas nrog cov dej noo- cov ntaub ntawv pov thawj, nrog cov ntaub ntawv ntxiv los tiv thaiv kev sib tsoo thiab kev sib tsoo thaum lub sijhawm thauj mus los. Titanium daim hlau thiab strips yog them nrog zaj duab xis tiv thaiv, haum nrog ntug tiv thaiv, sib cais los ntawm txheej nrog ya raws - ntawv pov thawj, thauj khoom mus rau cov ntoo lossis steel pallets ruaj khov, thiab ruaj khov nrog cov hlua steel. Cov xov hlau titanium zoo zoo yog coiled mus rau qhov tshwj xeeb spools thiab encapsulated hauv cov thawv kaw uas tsis muaj dej tsis zoo thiab tsis muaj plua plav. Txhua lub ntim ntim nrog cov ntawv qhia meej cov khoom, daim ntawv pov thawj cov khoom, thiab cov dej noo- cov ntaub ntawv pov thawj, kom ntseeg tau tias cov khoom tsis zoo, muaj cov ntawv sau meej meej, thiab xa mus rau cov neeg siv khoom thoob ntiaj teb kom ruaj ntseg los ntawm kev thauj mus los hauv hiav txwv ntev thiab ntau yam.
Sib tham txog koj qhov project yuav tsum tau
